Numerous studies have revealed that alert fatigue is a real and concerning issue for many industries. With hundreds of sensors producing millions of alerts every day in every plant, the process industry is no exception. Let’s explore the issue of alert fatigue and how to avoid it.

What is alert fatigue?

Alert fatigue is a recognized condition. It’s when people become inured to the seriousness of alerts to the extent that they stop responding to them with the right level of concern, and even stop noticing them at all.

What are the causes of alert fatigue?

Alert fatigue has two main causes:

  • When there are too many alerts, it overwhelms the human ability to react
  • When there are too many false alarms, it undermines the instinctive reaction that an alert is serious

Alert fatigue is essentially a form of desensitization, like the famous story about the boy who cried wolf. The first time you hear an alert, you probably run to check it out, but if it turns out to be false, then the next time you hear an alert, you might run a little more slowly. By the time that you’re responded to 5 false alarms and the alert goes for the 6th time, the chances are good that you’ll decide to finish off your task before you respond, or perhaps to leave it for someone else to check out.

Alerts for issues of low importance can have the same effect. If you hear an alarm beep or see it flash repeatedly, but 9 out of 10 times it’s for an issue that is neither urgent nor important, you’re a lot more likely to ignore it entirely. Eventually, the perpetual beeps and flashes become part of the background noise of your job.

Bear in mind that it takes time and resources to investigate every alert. It takes around half an hour for security teams to investigate every alert, and cybersecurity professionals receive hundreds of alerts every day, with one study reporting that over half experience more than 500 daily alerts. Given that more than two-fifths say that 40% of those alerts are false positives, that’s a significant waste of employee time, and a powerful incentive to ignore alarms in general.

Who is affected by alert fatigue?

Alert fatigue is an issue that affects employees in a broad range of industries. Healthcare workers are greatly affected, due to the massive and growing number of IoT healthcare devices. By now, every patient bed is connected to approximately 10-15 devices, each of which pings and beeps several times a day. The problem is compounded by the fact that most of these alerts are inaccurate, irrelevant, meaningless, or non-urgent. A 2021 report found that 68-99% of alarms do not require any intervention.

Cybersecurity employees also suffer from alert fatigue. Security systems can generate hundreds of alerts, the vast majority about anomalies that are not serious security breaches. 83% of cybersecurity employees say they are struggling to cope with the volume of alerts, and 56% of respondents to an Orca Security study said they spend more than 20% of their day prioritizing alerts. 

Alert fatigue is a serious concern in process plants, too. Overactive predictive analytics solutions can generate far too many alerts and alarms about anomalies in the system, most of which turn out to be false positives. 

Alert fatigue is a serious concern

Alert fatigue isn’t something to be dismissed lightly. When employees experience alert fatigue, they stop reading alerts, no longer hear them, or even turn them off to get a break from the noise. In a hospital setting, this means that alert fatigue can be fatal.

Alert fatigue is a form of fatigue, first and foremost, leading to increased stress levels, heightened feelings of overwhelm, burnout and high churn rates. The IDC reports that a high volume of alerts creates difficulties recruiting and retaining cybersecurity talent, and 62% of professionals told Orca that alert fatigue has contributed to high turnover. 

In cybersecurity, alert fatigue can result in hacking and data breaches. 55% of respondents to an Orca Security study said that critical alerts are being missed as a result, often on a weekly or daily basis, creating vulnerabilities for hackers to exploit. 

And in process plants, alert fatigue can lead to serious equipment failure, safety issues, and dangerous incidents. In June 2022, part of an LNG transfer line at a liquified natural gas processing plant in Texas ruptured, causing an enormous explosion. An investigation reported that alarms had been sounding for years, but had been ignored due to alert fatigue. It’s vital to battle alert fatigue, but without doing away with alerts entirely.

How Precognize combats alert fatigue

There’s plenty of advice about how to avoid or reduce alert fatigue, but the best approach is to decrease the number of alerts, and find ways to make them consistently accurate and important so that employees feel that every alert does matter.

Precognize strives to reduce unnecessary alerts and decrease noise and its SAM GUARD solution uses a combination of advanced AI software and human domain knowledge to accomplish this. The first step in implementing our predictive analytics solution is to work together with an expert in the plant to create a domain model, dividing up the plant into smaller regions. In this way, SAM GUARD is able to focus on only the most important groups of sensors, aggregating anomalies, defining a more accurate standard of “normal,” and producing only relevant alerts relating to real and serious issues.

The end result is that SAM GUARD produces fewer alerts, with an average of 2-3 per day. One client received 212 in a full year, fewer than one each day. The effort of investigating just 2-3 alerts every few days is not severe, and with fewer alerts, a higher percentage is relevant to the plant.

The graph below shows a screenshot from within SAM GUARD, which breaks down the 212 alerts by their category.


In addition, many process manufacturers opt to use the SAM GUARD Analytical Monitoring Service, which further filters and prioritizes alerts by having Precognize’s engineers supporting throughout the whole project period and pulling out relevant and valuable findings from the software. 

Precognize reduces alert fatigue without switching off alerts

As you can see, alert fatigue is a serious condition that affects analysts, responders, and employees in all industries. The impact of alert fatigue can be immense and even life-threatening at times, including in process plant situations. It’s worth it to use a solution like SAM GUARD that ensures that alerts are kept relevant, and reduces the number of alerts to more manageable levels.

To learn more about how SAM GUARD prevents alert fatigue, Request a Demo