Solutions

• Plan A:

  Plant Analytical Monitoring Center (PAMC)

  Manage predictive maintenance for a single plant.

  Annual subscription for SAM GUARD analytical monitoring software + a dedicated analytical process engineer per plant.

  To maximize the value of the solution, we offer one of our experts or train one of yours to ease your plant’s digital transformation journey. We will assist in changing the paradigm: no more chasing fires, but rather handling issues when they are small, before they turn into large, costly problems.

  The analytical process engineer (from Precognize or your team) will monitor the plant’s alerts. S/he will participate in morning meetings and be part of the workflow, reviewing alerts with shift managers, and recommending actions, making sure that alerts are handled and closed via our dashboard with its estimated value.

  With a PAMC, employees can gain a holistic view of the plant for an overall grasp of plant health.

  One analytical process engineer can cover an area of 4-6 process engineers.

  A PAMC is a scalable solution that can be rolled out to numerous other plants.

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• Plan B:

  Corporate Analytical Monitoring Center (CAMC)

  Manage predictive maintenance for/throughout multiple corporate plants

  Annual subscription for SAM GUARD analytical monitoring software + a dedicated team per corporation.

  Our team helps you build an Analytical Monitoring Center at a central point to maximize the value of the insights surfaced by the alerts from all your sites.

  A dedicated team will manage the implementation process as the product owner for the initial and subsequent plants. Our experts will guide your team at the Corporate Analytical Monitoring Center.

  With a CAMC, employees can gain a holistic view of all the plants monitored for an overall grasp of the corporation’s operational health.

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• Plan C:

  Remote Analytical Monitoring as a Service (RAMC)

  Service per vertical (cement, mining, pulp & paper)

  The service center reviews multiple plants that are in the same industry.

  We provide you with end to end service. Our experts set up the service and work closely with your operation team to address availability and maintenance issues as they come up. Minimal effort is required from your plant team and the IT department.

  Benefits:

  • Structured weekly/daily reports with deeper insights into best practices, enabling early, proactive decisions that optimize production and performance
  • Comprehensive analysis of plant behavior, maintenance, and repairs
  • Richer and better-informed decisions (pinpointed based on vertical knowledge gained from our experts

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• Plan D:

  SAM GUARD

  Annual subscription for SAM GUARD analytical monitoring software and services.

  Your plant operation team sets everything up with our training and assistance. Expect the process to take 2 weeks of your team’s involvement. While covering the entire plant, the software triggers an average of five alerts a day which allows your team to address and investigate each alert. Your control room would be the first line of defense and your process engineers would be the second line of defense.

  Half an hour of reviewing alerts each day, and your plant is protected from unforeseen problems.

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